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Commercial Greenhouse Lease Agreement

Use a Written Contract and a Lawyer

 

Recently I have been involved in assisting several companies either lease or lease out their greenhouses.  A few years ago, I leased out our greenhouse, we used a Commercial Greenhouse Lease Agreement.  I had a lawyer, acting on my behalf, and likewise the grower, who was leasing our property, used their own Lawyer.  By having this structure and a written agreement in place, it was black and white and therefore no issues arose for either party. Both parties were satisfied with the outcome.  

The cost of using a lawyer, to prepare a commercial lease agreement, may deter growers using that process.  It would not surprise me if many growers do not have legal documents in place.   However, by using a lawyer you will minimise the risk of any disputes occurring.  It is probably not 100%, nothing is in life, but it certainly will give you a lot more certainty and clarity.

 

As with any agreement, at times the process can get stressful.  In some cases, it may not be straight forward, especially if there are continual amendments required by either party.   Every time you require an amendment the lawyer adds additional charges to their fee.  The cost may be anywhere from one to five thousand dollars, but I truly believe it will be money well spent.  Lawyers are there to protect all parties involved.  To date I have only ever had good experiences engaging with lawyers preparing Commercial Greenhouse Lease Agreements.  I strongly recommend this process. 

Leasing greenhouses is common, many owners and investors have gone down this path rather than sell the glasshouse, and why not? There are stable returns to be made with minimal risk if the process if done correctly.  Lease agreements may fetch, depending on the age and quality of the greenhouse and the chattels involved, anywhere between $10 – 20 per m2 annually.   If you ever require a personal evaluation, this is a service Grower2Grower offer.

 

 

I appreciate your comments.  Please feel free to comment on the grower2grower Facebook page:

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Article Written and compiled by Stefan Vogrincic, Consultant, Grower2Grower

Article Edited by Marie Vogrincic, Editor, Grower2Grower

Categories
Events/Announcements Greenhouse News Supporting Services

Grower2Grower – Subject Matter Experts (SME)

A group of independent greenhouse crop experts

 

I am pleased to announce a new advisory group is under development within Grower2Grower.

In the past year the work load and enquires regarding greenhouse/protected cropping cultivation has been extremely encouraging for Marie and I at Grower2Grower.   Before Covid-19 was making headlines, I had already begun thinking what is required to accommodate new customers, diversify the services we offer. I feel this is a superb time to establish a more diverse advisory group that can accommodate enquiries and offer growing information on a whole host of differing crops.

Current and future greenhouse horticulture offer’s solid business opportunities for many fruit and vegetable growers that want to increase profits and grow sustainably.   Potentially the new fresh water policies or Covid-19 may be catalyst for ‘speeding up’ greenhouse/protected cropping development.  Never the less greenhouse horticulture in New Zealand is growing and will continue to expand rapidly.   Domestic and international markets require consistency of supply, traceability, clean green and sustainable products that New Zealand can provide in abundance.

The new advisory group is formed by creating partnerships with experts from around the globe.  This is to ensure that sound, practical growing knowledge and advice will continue to cater for the array of products that are already or in the future may be grown using protected cropping.   Trusted experts that have specific cultivar knowledge in both traditional greenhouse crops and crops such as the current ever-expanding berry industry is a service we feel will be wanted, required and appreciated.

SME’s will be a group of independent crop consultants, advisors and coaches.  All SME’s will be experienced in their specialised fields with practical experience.  The advice will cover from low tech non-heated greenhouses to high tech growing facilitates.  Temperature and irrigation advice, physical crop management and labour techniques will be the basic requirements.   Our aim is to cover as many cultivars and to provide contacts to help the greenhouse industry to flourish.  New Zealand conditions are unique therefore the SME’s will be familiar with our climate and general conditions.

 

Grower2Grower’s first Subject Matter Expert is on-board

I am pleased to announce we have partnered with our first SME, a well-respected grower who has become a horticulture coach that has also spent many years growing in New Zealand, as well as different parts of the world.   His knowledge of New Zealand conditions, and the experiences growing in Europe and America, will be of immense benefit to growers that use his services.  I await with anticipation to officially announce who this is in the next edition of Grower2Grower. 

During the next few months, with recommendations and references from valued colleagues, we will make contact with likeminded independent SME’s to create more partnerships.  This will continue to develop until we have all the right level of expertise required from trusted reliable sources. The aim is to assist growers to achieve their desired results in the most efficient and effective way, reducing the bumps in the road some come across.

 

 

I appreciate your comments.  Please feel free to comment on the grower2grower Facebook page:

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Article Written and compiled by Stefan Vogrincic, Consultant, Grower2Grower

Article Edited by Marie Vogrincic, Editor, Grower2Grower

Categories
Equipment Technical

De-leafing and picking robots

Repetitive job to be replaced by robotic arm?

 

Amazing concepts to keep an eye on

I’m really keen on new technology.  Greenhouse horticulture is in need of automation to maintain profitability.  Unfortunately, there’s no sugar coating it some workers will be replaced, but it is either that or businesses will face closure.  Many businesses will survive, as there will be demand from those who can afford fresh fruit and vegetables, but how does that help the people that won’t be able to afford NZ grown produce in the future?

Rules, regulations, food safety, health and safety, are all incredibly important, but the pressure and the costs, to run any horticulture operation, continue to grow faster than returns.  Net profits are becoming strained.  All of these costs actually lift the price the consumer is required to pay, it is a vicious cycle. 

Greenhouse automation will provide some essential relief for business and will allow them to employ staff with different skill sets and to reduce health and safety risks to humans who may be carrying out repetitive tasks. 

One exciting development I came across recently is the: Priva Kompano Deleaf-Line is the first product, worldwide, that provides growers with an economically viable fully automated alternative for manual deleafing of tomato crops.

 

 

https://www.priva.com/discover-priva/stay-informed/news/priva-kompano-deleaf-line

https://www.priva.com/discover-priva/stay-informed/news/greentech-innovation-award

It is worth while clicking the link scrolling down and reading the product information.  One observation I noted in the video, the tomato plants were twisted, there were no clips on the stems of the plants.  The robotic de-leafing machine may or may not suit every grower using clipping systems.  Growers have preferred growing systems and if I was clipping rather than twisting tomato plants, I would ask Priva if the machine could work if clips were used.  However, this is an amazing development and I applaud the efforts of Priva for this 1st generation product. 

 

The next video demonstrates a vacuum system that appears to suck the leaf of the leaf stem. 

https://vimeo.com/425432089/0342db653f

 

The last video demonstrates a cherry tomato robot harvester is an amazing piece of equipment well worth viewing.

 

 

I appreciate your comments.  Please feel free to comment on the grower2grower Facebook page:

https://www.facebook.com/StefanGrower2grower/

Article Written and compiled by Stefan Vogrincic, Consultant, Grower2Grower

Article Edited by Marie Vogrincic, Editor, Grower2Grower

Categories
Greenhouse News Technical

Bananas growing in NZ greenhouses

Is it possible? Is it viable?

 

Is it possible: answer an emphatic YES, is it viable, that is the sixty-four-thousand-dollar question?

On the 23rd of June I read a NZ Herald article regarding the purchasing of groceries from online shopping between June 15-22.  The results from two supermarket showed that bananas were number 2 in the ‘top purchases.   In May of this year a Country Calendar episode showed a Northland family growing bananas commercially ‘albeit on a small scale’.   Last week, on my LinkedIn page, up popped a photo of bananas growing in a greenhouse in Turkey.  All of this and the fact my boys are right into the animated cartoon series’ Bananas in Pyjamas’ at the moment, was too much of a coincidence for me to ignore.

So why is it that New Zealand import so many bananas and do not grow them here in controlled environments that provide optimum growing conditions?  Is it because they are in general not expensive, therefore not profitable to grow here?  Bananas, picked green travel long distances by sea freight.  The input costs to grow and export bananas to New Zealand must be extremely low.  However, even if the input and labour is minimal for the growing and harvesting stage, there is still a shipping cost to import the product into NZ. 

I have spent time, over the past week, looking into different websites, here and abroad, to ascertain a basic understanding of production, production costs and the different systems used to grow bananas in controlled or greenhouse conditions.  A recent article, in international Fresh Plaza, indicates Turkey will possibly be able to stop banana imports by 2023 because of local production as the amount growing in Turkey continues to increase.  https://www.freshplaza.com/article/9229385/turkish-banana-producers-aim-to-stop-banana-imports-by-2023/

Turkey currently grows 80% of its local demand, and may even be in a position to export bananas in the future!   Using google and reviewing the climate in Antalya, Turkey, I compared it with Kaitaia.  Antalya is a bit warmer on average than Kaitaia, but not exceedingly different.  Bananas require humid conditions, with good moisture levels, for growing, which if you take a look at Kaitaia’s average rainfall, and if rain was stored from a greenhouse, I see this as an ample source to grow the produce. 

Bananas will grow optimally in warmer temperatures, from the mid to high 20’s, and will have reduced growth under 14 degrees, they do not like frosts, this will severely restrict growth, and they like to be protected from harsh sunlight in the height of the summer.  A greenhouse will provide an environment that will be naturally warmer and have the ability to increase humidity and be shaded if required.  A crop, like bananas, could be heated but for the purpose of this initial article I will presume heating a greenhouse banana crop in NZ is not viable.

As bananas are not growing in commercial greenhouses, in NZ, I have viewed many websites and been able to acquire some reputable data from a trusted source. If the numbers are within the ball park then it is not too difficult to present some initial numbers (below are figures from greenhouse cultivation of bananas in South Africa which support my source information). A conservative production figure I will use is 80 tonne/per/ha.  According to a recent Stuff article New Zealanders on average eat 18 kgs of bananas each per year!!!  Wow.  Now times 18 kg by 5 million and that equals 90 million kg’s or 90,000 tonnes.  Divide 90,000 tonnes by the 80/tonne/ha/ annual production average and all things being equal that would require 1125 ha of land to grow bananas in NZ to supply our domestic market.  https://www.stuff.co.nz/life-style/homed/garden/108741119/how-to-grow-bananas

I then wanted to get a basic idea of the retail price of bananas in NZ, so I googled the following https://figure.nz/chart/WNZOpEoBKRyz4hBh-EBxjLEuL1K91eiwp .

I will use a figure of $2.85, as an average retail price for this article.  What was really interesting was that the retail price of bananas is very firm in the summer months.  Using the retail figure, I would hope to receive as a grower, somewhere in the ball park of $ 1.50 per kg (and if it was NZ produce it should get a much higher premium).  This would equate to a gross turnover per ha, using my production figure, of  $120 k per ha.

Excluding land, the cost to build a purpose-built greenhouse, for growing bananas, may cost in the region of $ 220 k to $ 300 k per ha.  The annual labour units required is approximately one unit per ha.    At first glance this is not attractive as the return on Investment (ROI) is possibly 7-8 years.  There are ongoing running costs such irrigation and maintenance to consider.

I don’t see 1125 ha of greenhouse’s being built to cover the daily banana dietary requirements of New Zealanders next year.  However, I think there is very good reasons why we should consider growing bananas in New Zealand, including the disease threat to plantations across the globe.  There is a possibility to grow high valued, locally grown product that may (would) achieve a premium.  There is a colossal advantage of knowing exactly what has been chemically applied to your produce and a rather large reduction in shipping (carbon footprint)

Banana Trade under Threat (world)

Banana is both the top fruit and a major food crop for millions of people. Two major diseases threaten production.  The first is Fusarium wilt, which kills banana plants and infests soils for decades.  The second, black Sigatoka, can only be controlled with massive fungicide inputs.  These affect natural habitats and are an occupational health risk to workers on banana plantations.   Black Sigatoka causes fruit to ripen too fast and becomes unfit for export.  Airborne spores of Pseudocercospora fijiensis penetrate the plant through the leaves.  The REMEDY: spraying 60 times per year on commercial plantations!  Panama disease or Fusarium wilt or soil fungus Fursarium oxysporum f.sp. cubense penetrates the plant through the roots.  The soil remains infested for up to 30 years.  There is no remedy but to abandon the infested plantation and start elsewhere.

There is work going into breeding resistances (using GE) into banana plants and this may come in time, but it also demonstrates how growing in substrates (which has been successfully trialled) helps prevent large losses to a disease like Fusarium Wilt.  I think that Black Sigatoka is not so easily controlled and will require breeding resistant cultivars to prevent chemical intervention in the future in countries effected.

Please don’t stop buying bananas, I won’t because there is no way our supermarkets would allow us to eat anything that was not safe.  And I, like many, have a love for bananas.  In fact, our household would be well over the average per person kg consumed per annum.

In conclusion, to answer the sixty-four-thousand-dollar question, is it viable – marginal. However, like many things a fully funded case study would be necessary and incredibly interesting.  On a positive note, one case study I viewed from Turkey, ROI on greenhouse bananas is very appealing, but this is NZ and not Turkey, but encouraging enough for me to write this article.

 

One of the websites I came across was https://www.tropicalfruitgrowers.nz/.  Some growers have already established small plantations of outdoor banana crops.

 

 

 

GREENHOUSE CULTIVATION OF BANANAS IN SOUTH AFRICA

 

Authors:  

K. Eckstein, C. Fraser, W. Joubert

Keywords:  

Density, spatial arrangement, yield, cultivars, photosynthesis, ventilation

DOI:  

10.17660/ActaHortic.1998.490.12

Abstract:
Three banana cultivars, namely Williams, Chinese Cavendish and Grande Naine Israel, were planted in double rows inside a greenhouse and compared with open air conditions (control). The objective was to measure the potential of greenhouse banana production in an extreme subtropical environment (hot and dry summers, cold and dry winters and constant high winds).

Inside the greenhouse, plants were 34% taller and pseudostem circumference 4% greater at flowering, compared with plants grown outside. The latter produced 3–4 more leaves before flowering, which lengthened the planting to flowering interval by 2.8 months. At P crop flowering, plants of cv. Grande Naine Israel inside the greenhouse had a leaf area of 17.4 m2, compared with 11.7 m2 outside. At flowering, plants inside averaged 4.5 more functional leaves. Flower to harvest interval of plants in the greenhouse unexpectedly averaged 1.3 months longer than those outside. The extremely large leaf area at flowering, resulting in severe shading and temperature reductions under the leaf canopy, were responsible for the longer flower to harvest intervals. The total P cycle averaged 13.2 months inside and 14.6 months outside the greenhouse, while bunch mass averaged 35.3 kg and 30.7 kg respectively. Thus, plants inside the greenhouse showed 28% higher yield than plants outside the greenhouse (71 compared with 56 t/ha/year). Preliminary results of the R1 cycle showed average yields of 106 t/ha year inside the greenhouse. Cumulatively over two crop cycles (24 months), an average yield of 87 t/ha/year was achieved in the greenhouse. Higher yield potential in a greenhouse can be explained by a more favourable micro-climate (higher temperatures and higher humidity), resulting in an increased photosynthetic capacity and efficiency (larger leaf area and higher photosynthesis rate). In terms of cultivar performance, Grande Naine Israel and Williams performed slightly better than Chinese Cavendish.

 Source https://www.actahort.org/books/490/490_12.htm

 

I appreciate your comments.  Please feel free to comment on the grower2grower Facebook page:

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Article Written and compiled by Stefan Vogrincic, Consultant, Grower2Grower

Article Edited by Marie Vogrincic, Editor, Grower2Grower

Categories
Supporting Services

Bumpercrop Staff Management System

New Staff System Comes at the Right Time as Growers Seek Efficiency

 

The team at BumperCrop has spent the past year developing a new staff management system to help indoor growers manage rising labour costs and run more efficient operations. 
 

“We have worked with 5 growers across different crop types to develop a system that is both easy to use and flexible for the differing needs of operations.” said BumperCrop founder Adam Forbes. The organisations range from small to large and are growing capsicums, tomatoes, cucumbers and flowers. The official launch of the system has come at a good time for growers, who are more than ever seeking greater efficiencies as a result of COVID-19 – without having to incur a large investment price tag.
 

The system makes it very easy for staff to record their work and for managers to gain new insights from the data. Staff use individual mobile devices to scan WorkWave™ tags which ensure accuracy. The data is then sent to the cloud for automated analysis and report generation.  
 

Growers have been using the data in different ways. For some, understanding employees' speed and the quality of their work is key. For others, seeing the amount being picked off each row, or reporting problems found by staff are important. Automatically recording timesheets for staff is another popular feature. Once growers start using the system, they often uncover unexpected insights, such as revealing  that some employees who they thought were not high performers are actually very efficient. 

 

 

Report showing median rows completed by each staff member for two different task types

“Staff management systems are being deployed in many high efficiency operations across the globe, but we saw a gap in the market for a system that is both affordable and doesn't get in the way of staff doing their jobs,” continued Adam. “Off the shelf devices are a good fit, owing to their affordability and how adaptable they can be.” Growers are not locked in to a particular vendor and the system can adapt with them if their needs change.  Some growers wanted to prevent staff accessing Apps other than BumperCrop on the devices, so we added in that capability. Staff are not required to share a common computer or note pad, which is a consideration with Covid-19 concerns.  
 

Overall, organisations have found that the system  frees up managers’ time and allows them to reward their best performers. All of the customers that BumperCrop worked with to build the system have now purchased it for ongoing use. BumperCrop has just rolled out the latest version of the App and is confident that this is now a fully developed staff management solution that will be of benefit to many and  widely-varied indoor growing operations.

 

Frans van Dorsser, Managing Director at Blooming Hill Flowers has been using the BumperCrop system for the past 8 months

 

 

Learn more here or get in touch with us

BUMPERCROP – Precision Insights for Covered Crops

Staff Management | Rootzone Monitoring | Growth and Health Tracking

Website: http://mybumpercrop.com/

Phone: Adam Forbes 027 351 2512

 

 

 

 

 

Categories
Events/Announcements Greenhouse News

North Island Spring Nursery Industry Trade Day 2020

Hamilton, Wednesday 12th of August 2020

 

It is great that we are once again able to attend events.  On Wednesday 12th of August, on behalf of Ecomix coir suppliers, I will be attending the North Island Nursery Trade Day.  Ecomix owner Martin Vadakekeuttu and Ecomix Sales Manager, Melanie Power, are both based in Australia.  As it is unlikely, due to Covid-19 travel restrictions, they will be permitted to travel from Australia to New Zealand, partnering with us was a great option for Ecomix to have their products showcased.

Ecomix has a fantastic range of coir-based products, including products that will be introduced to the New Zealand nursery market.  Ecomix already has a presence in New Zealand, supplying substrates to the vegetable greenhouse industry.  The trade day also offers Grower2Grower the chance to connect with companies that are expanding or investigating greenhouse/protected cropping production.  These companies may want to gain insights into products, technology and techniques already associated with the current flower and vegetable greenhouse industry here in NZ.

The trade day is being held at Claudelands Event Centre, Brooklyn Rd, Hamilton.  The doors are open from 8.30am to 3pm.  Admission is free to everyone in or associated with the nursery or garden trade.

Trade Days are exhibition and selling days for growers and/or sellers of plants, dry goods or horticultural services.

Trade Days bring you the latest and best of plants, products and services from the NZ nursery industry.

 

I appreciate your comments.  Please feel free to comment on the grower2grower Facebook page:

https://www.facebook.com/StefanGrower2grower/

Article Written and compiled by Stefan Vogrincic, Consultant, Grower2Grower

Article Edited by Marie Vogrincic, Editor, Grower2Grower

Categories
Greenhouse News Integrated Pest Management

Tomato Red Spider Mite

Discovered at Two Auckland locations

 

Two small populations of an unwanted horticultural pest, the tomato red spider mite (Tetranychus evansi), have been found by Biosecurity New Zealand (the biosecurity arm of the Ministry for Primary Industries) on nightshade weeds at two Auckland locations during routine and follow up surveillance. 

Biosecurity New Zealand is currently carrying out a risk assessment to determine impact and working with horticulture sector representatives on potential next steps. 

There is no way to tell how long the mite has been in New Zealand or how it arrived.  It could have been carried by the wind, arrived on a visitor’s clothing or bags, or hitchhiked on imported products.

As GIA (Government Industry Agreement for biosecurity readiness and response) partners, HortNZ is working closely with Biosecurity New Zealand and will have input to any decisions made. 

The discovery of this mite in New Zealand is considered by MPI’s trade and market access experts as unlikely to have any significant impact on trade in horticultural products.

If you think you have found a tomato red spider mite infestation, please call the Biosecurity New Zealand pest and disease hotline on 0800 80 99 66.

 

Background information

Tomato red spider mites are the size of a full stop.  They are not insects, but a type of arachnid, relatives of spiders, ticks and scorpions.  There are a few red mite species in New Zealand already. Identification requires an expert.

The tomato red spider mite got its name because it eats tomato plants, is red, and makes silk webbing to protect itself and its eggs, like some spiders do.

The mite doesn't just feed on tomatoes though. Its main hosts are plants in the Solanaceae family and other crops including:

  1. crops (tomatoes, potatoes, eggplants, beans and kumara)
  2. ornamental plants (roses and orchids)
  3. weeds (shepherd's purse, nightshades, cleavers, and fat hen).

For more information, please download our Exotic Pest Fact Sheet on Red Spider Mite here.

There is also further information you can refer to here: https://www.pir.sa.gov.au/__data/assets/pdf_file/0005/299471/Fact_Sheet_-_Tomato_Red_Spider_Mite_-_May_2019_.pdf

https://www.dpi.nsw.gov.au/biosecurity/plant/insect-pests-and-plant-diseases/Tomato-red-spider-mite

 

Article Source: https://www.tomatoesnz.co.nz/hot-topics/tomato-red-spider-mite/

Pictures above demonstrates damage caused by TRSM.

 

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Categories
Greenhouse News

Blueberries – Covered Cropping

Land use fact sheet Tupu.nz

 

Blueberries have traditionally been grown outside in free draining soils, but the move to growing under cover has tremendous growth opportunities.

Low tech tunnel houses let work continue regardless of the weather. Fruit is kept dry and picked rain or shine. Spraying is easier and you don't need as much chemical, as there's little or no spray drift. Pests and diseases can be controlled more effectively. Water and nutrition can be managed to provide the highest yield and the best quality fruit, improving returns for the landowner.

Tupu.nz recently released a land use fact sheet regarding covered cropping of Blueberries.  Grower2Grower supplied much of the information for this fact sheet.  Recently Miro, a company based in the Bay of Plenty, has seen a large expansion in the covered cropping of blueberries using low tech structures.

From figures Grower2Grower obtained there is (approximately) seven hundred hectares of blueberries currently grown outdoors in NZ.  My prediction is that the growth in covered cropping of blueberries will grow rapidly.  The structures used will mainly be lower tech structures with some high-tech facilities growing for ‘off peak’ winter production.  The more this industry matures, and if export markets expanded and values increased, then I predict, like the greenhouse vegetable market, that the industry, technologically will evolve.

Below are links that may interest you if you are already an established blueberry grower or if you are considering a move into this industry.

Well done to Tupu.nz for their fantastic work in promoting the different and diverse options for landowners.  In the future for blueberries and as other covered cropping industries expand, I fully expect the fact sheets to evolve with continued change and growth of this wonderful, sustainable industry.

https://www.tupu.nz/en/fact-sheets/blueberries-covered-cropping

https://www.miroberries.com/miro-blog/2019/1/31/miro-pnui-february-2019

https://vimeo.com/304479231/1dc534ac81

 

 

I appreciate your comments.  Please feel free to comment on the grower2grower Facebook page:

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Article Written and compiled by Stefan Vogrincic, Consultant, Grower2Grower

Article Edited by Marie Vogrincic, Editor, Grower2Grower

Categories
Technical

Spray damage on plants, is it too common?

TEST in different conditions

 

Far too often I see damage associated with spraying.   More and more natural based products are being used to control pests, which is very encouraging because it demonstrates grower’s willingness to use less chemicals.  The issue I find is that under different greenhouse conditions, the reaction on the plants and fruit using some products may be detrimental.

 

I made a mistake, many moons ago, applying an oil-based product during winter. It did not dry fast enough and hence I believe this was the probable cause of the damage that my fruit sustained.  I had used the product before and not experienced any fruit quality issues.  I also had a good reduction of the target pest.  However, with the later application, in winter, I noticed small speckling on the fruit, approximately two to three days later, the damage had affected one/two trusses per plant.  Even though this was a ‘natural based’ product I was not able to sell the produce as first grade fruit, with some having to be dumped. 

 

In recent weeks I have come across crops with damage (see pic).  This damage is preventable.   We can all get advice from the supplier and follow the label on how to best apply different products, but do this with caution and be aware there may be risks. 

 

I sincerely urge growers to trial any new products, on a handful of their plants, applying in the morning and afternoon, on both sunny and cloudy days then wait several days to see if you notice any harmful effects before deciding to spray entire crops.  If you use the product in March, with no issue, please don’t assume there won’t be an issue in June.  Greenhouses are not laboratories; however, growers make the best scientists.   Once you are comfortable with how a product works best in your environment then the chance of damage is minimal. 

 

Too often a product may deliver a poor result, which put growers off using, what is likely a very good product used in the correct circumstances, again.   I have never had, or blamed, poor advice from suppliers if a mistake was made, it was invariably poor judgement on my part.  No one is perfect, by spending a little bit of extra time, testing a product, it may prevent you having a much larger headache to deal with and you will reap the benefits of the product. 

 

Some factors to consider when applying new products at different times of the year:

  1. Weather conditions (sunny or cloudy at time of application)
  2. Temperature
  3. HumidityTime of Application
  4. Application rate
  5. Drying time
  6. PH levels required for water/spray mix

 

I appreciate your comments.  Please feel free to comment on the grower2grower Facebook page:

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Article Written and compiled by Stefan Vogrincic, Consultant, Grower2Grower

Article Edited by Marie Vogrincic, Editor, Grower2Grower

Categories
Energy Equipment Greenhouse News

Heat Pump Technology

Energy solutions are here but case study required

 

Increased ETS (Emission Trading Scheme) charges are going to severely hinder the ability for greenhouses, that use coal fired burners, to potentially stay in business in New Zealand.  Gas prices will keep increasing, and securing long term contracts is already becoming difficult.   This has forced growers to start investigating possible alternative energy solutions. 

 

The good news is I believe that currently there is technology available, the bad news is neither industry or government (to my knowledge) have conducted detailed case studies on alternate energy sources for the greenhouse industry.  We know that one large company in NZ uses geothermal energy and another waste methane from a green waste landfill.  Traditional ways to heat greenhouses in NZ is to use Natural Gas, Coal, Waste Oil.  Biofuels or waste material may be an option but the logistics, including storage requirements and lots of large trucks transporting woodchip, is expensive and complicated.  Not to mention the diesel required for those trucks.

 

Luckily, I have been able to visit many greenhouses in the UK, Holland, Belgium, Portugal and Australia over the past 15 years.  During a family holiday in 2017 I could not resist the opportunity to visit a 4ha tomato grower, near Hull in England, where I was staying for a few days.  Chris Durnford, owner of Red Roofs Nursery Ltd, kindly gave me a few hours of his time.  As part of Chris’s heating system, the company uses ‘heat pump’ technology to convert 11-degree centigrade water up to a maximum of 55-degree centigrade.  As a result of the energy issues our South Island growers are facing, I recently e-mailed Chris to ask a bit more in regards to how the heat pump technology works:

We have an open loop system where we pull up 80m3 per hour of water at 11-degree C. The heat pump takes the heat down to 5c which is then returned to the ground via another borehole.

The heat pump will produce heat up to 55c but we tend to run between 35c and 45-degree C. The lower the temperature the more efficient the system. I find that with good quality thermal screens, this gives plenty of heat to the tomato crop.

We are actually in the process of redeveloping our old nursery and are putting in exactly the same system but this time to heat the whole site.  Pure CO2 will then be use to provide the plants CO2 requirements.

My main piece of advice is you must get the water quality correct to prevent pollution in the heat pump.

 

Red Roofs Nursery heat pump system was designed and installed by European company Certhon.  Certhon designs and realizes renewed and reliable techniques which make the cultivation of horticultural products worldwide enable.

Heat pumps are an ingenious system for heating and cooling greenhouses in an energy-efficient way. Certhon has developed heat pump solutions around the world based on the same underlying principle: extracting low-quality heat or cold from the environment and then redirecting and processing the heat to a higher temperature, after which it can be used elsewhere. The amount of energy needed to power the heat pump is lower than the output.

For many greenhouse horticulture companies, the water pump is a profitable alternative to traditional heating and cooling techniques. Certhon can arrange the entire process from A to Z: from initial capacity limitations to digging the wells.

Source – Certhon.   www.certhon.com

 

https://www.certhon.com/en/news/20150331-red-roofs-nursery-goes-for-perfect-climate

https://www.certhon.com/en/one-stop-shop/heating-cooling

https://www.certhon.com/en/greenhouse-solutions/innovations/energy-saving-greenhouse

 

Christchurch Airport:

 

The story does not end there.  In 2011 Christchurch airport had installed a heat pump system that uses 12-degree ground water to predominately cool and heat the airport.   

 

The systems clever design means that very little energy is wasted.  When ambient temperature permits, water from the wells is used to cool the airport from chillers.  The 12 degree C water is pumped from the aquifer via boreholes to heat exchangers.  This cools the water in the loops which travel around the airport.

 

To take advantage of the efficiencies of the ground water cooling, spaces that require year-round cooling hare air-conditioning systems designed to operate solely on ground water.

 

In addition, the chillers work in combination with the ground water.  When direct cooling is not covering demand, the water can be further cooled by the chillers.

 

Areas subject to seasonal changes are designed to utilise a combination of ground water and mechanical refrigeration cooling.  When the temperature cannot be achieved using ground water alone, mechanical refrigeration is enabled in stages to match the demand from the building.

 

Most of the HEATING requirements at the airport are also fulfilled by the chillers.  By acting in reverse (as geothermal heat pumps) the chillers remove heat energy from the ground water.  This energy is used to heat the 40 degree C heating loop.  The ground water is then returned to the aquifer several degrees colder.

 

Case Study:

The fact that this technology is not only available worldwide but is implemented in NZ demonstrates this has to be an option to be looked into.  Scale is important, as many greenhouses using coal as their primary energy source are smaller than 1 ha with the exception of several larger properties.  Understanding the costs for different scales of operations is crucial for determining Return on Investment.  Could this be achieved?  Without knowing, having hard data, how can we consider this possibility?  

 

 

Photo above of waste oil storage tank, and below a boiler operating on natural gas.

 

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Article Written and compiled by Stefan Vogrincic, Consultant, Grower2Grower

Article Edited by Marie Vogrincic, Editor, Grower2Grower